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A Series 4.0-5.0 Ton Electric Explosion-Proof Forklift

4.0-5.0T Electric Explosion-Proof Forklift. Zone 1/2 Rated. Standard Build Ships in 15-30 Days.

A Series 4.0-5.0 ton electric explosion-proof forklift — CPDEx40-AC4, CPDEx45-AC4, CPDEx50-AC4 — is specified for Zone 1 and Zone 2 areas: chemical plants, paint and coating lines, refineries, ammunition depots.

  • Full AC configuration: AC drive motor plus AC oil pump motor, high-frequency MOSFET integrated controller. Travel and lifting stay smooth at low speed, where DC trucks tend to jerk.
  • Braking and diagnostics: electromagnetic brake works as the service brake; the large-screen LCD shows fault codes instead of a warning lamp you have to guess at.
  • Footprint: 4000 / 4500 / 4990 kg capacity, 3000 mm standard lift, 2640-2675 mm turning radius, 1440-1470 mm width.
  • Paperwork included: ATEX/IECEx/CNEx certificate, zone and gas group mapping, test report, packing list, EN/ES/FR/RU manual.

Send your load, lift height and zone classification — we reply within 24 hours with price and stock status for the exact model.

#342 · SKU
A Series 4.0-5.0 Ton Electric Explosion-Proof Forklift
Certification Paperwork

Zone, Gas Group and Temperature Class — Written Down, Not Implied

Match the certificate to your site permit before the order.

Certification matrix ships with every unit

certificate number, Zone 1/2 scope, gas group IIA/IIB/IIC, temperature class T4 — check it against your site permit before the truck leaves the factory.

AC drive plus AC oil pump motor on the same truck

Fewer controller faults than DC setups, and roughly 15% longer runtime per charge in our side-by-side duty cycle tests.

Turning radius of 2640 mm on CPDEx40/45 and 2675 mm on CPDEx50

Aisle width requirements and 3D CAD drawings are in the datasheet, so your warehouse planner can check fit first.

Full AC Drivetrain

AC Drive Motor + AC Oil Pump Motor on One Truck

What that changes in daily operation.

Certification matrix ships with every unit

certificate number, Zone 1/2 scope, gas group IIA/IIB/IIC, temperature class T4 — check it against your site permit before the truck leaves the factory.

AC drive plus AC oil pump motor on the same truck

Fewer controller faults than DC setups, and roughly 15% longer runtime per charge in our side-by-side duty cycle tests.

Turning radius of 2640 mm on CPDEx40/45 and 2675 mm on CPDEx50

Aisle width requirements and 3D CAD drawings are in the datasheet, so your warehouse planner can check fit first.

Electromagnetic Brake and LCD Fault Codes
Feature

Electromagnetic Brake and LCD Fault Codes

Look at the hardware, not a rendering.

The electromagnetic brake handles service braking, so stopping does not depend on a mechanical linkage alone. When something does go wrong, the LCD shows a fault code the operator can read out to our engineers — no guessing which warning lamp lit up. The gallery shows the brake assembly, explosion-proof junction box and power connector up close.

Where It Works
Feature

Where It Works

  • Chemical plant material handling (Zone 1/2, gas group IIB/IIC)
  • Paint factory solvent and coating drum transport
  • Oil refinery and petrochemical warehouse operations
  • Ammunition depot and explosives storage logistics
  • Pharmaceutical solvent handling areas
  • LPG and gas cylinder filling stations
Battery and Charging

Lead-Acid vs. Lithium: Runtime and Swapping

Pick the one that fits your shift pattern.

Generic Market Alternatives

  • Unknown material source & batch inconsistency
  • No compatibility verification for your machine model
  • Lead times stretch 3-8 weeks with no clear status updates
  • Weak or non-existent post-sales engineering support
Full Specifications

CPDEx40/45/50-AC4 Technical Parameters

Full spec sheet and 3D CAD drawings available on request.

Model
CPDEx40-AC4 / CPDEx45-AC4 / CPDEx50-AC4
Rated lifting capacity
4000 kg / 4500 kg / 4990 kg
Load center distance
500 mm
Standard lifting height
3000 mm
Free lifting height
150 mm
Mast tilt angle
6° / 11°
Minimum turning radius
2640 mm / 2640 mm / 2675 mm
Maximum travel speed
14/14 km/h / 13.5/14 km/h / 13/13.5 km/h
Maximum lifting speed
270/430 mm/s / 260/420 mm/s / 250/400 mm/s
Maximum gradeability
14.5/15.5% / 14/15% / 13/14%
Length (without forks)
3997 mm / 3997 mm / 4037 mm
Width
1440 mm / 1440 mm / 1470 mm
Drive motor
AC drive motor
Pump motor
AC oil pump motor
Controller
High-frequency MOSFET integrated controller
Brake system
Electromagnetic service brake
Display
Large-screen LCD with fault self-diagnostics
Explosion-proof certification
ATEX / IECEx / CNEx (Zone 1/2, IIA/IIB/IIC, T4)
Steering
Load-sensing hydraulic power steering
Lead Time

15-30 Days Standard. Custom Orders Quoted Upfront.

1. InquirySend part number, machine model or drawings.
2. VerifyOur engineers confirm compatibility & tolerance.
3. QuoteReceive quote with lead time & MOQ in 24h.
4. ShipQC pass, packed, shipped via DHL/FedEx/Sea.
5. SupportInstallation guidance & 12-month after-sales.
Questions Buyers Actually Ask

Certification, Fit, MOQ and Spare Parts

Straight answers from the engineering team.

Certification, Fit, MOQ and Spare Parts

The FAQ above covers lead time, zone classification, attachment compatibility, battery runtime, overseas spare parts and export documents. If your question is about a specific gas group, aisle dimension or existing fleet, send it through the form below and an engineer answers it, not a sales script.

What is the lead time for CPDEx40/45/50-AC4?
Standard configurations ship 15-30 days after deposit. If you need a custom lift height, attachment or battery setup, allow 45-60 days. You get a milestone schedule at order confirmation and a weekly update until the truck is on the water.
Which explosion-proof zones and gas groups are covered?
Zone 1 and Zone 2, gas groups IIA/IIB/IIC, temperature class T4. The ATEX/IECEx/CNEx certificate and the zone mapping table are both in the datasheet — send us your site classification and we will point to the exact line.
Will it take Toyota, Hyster or Nissan attachments?
In most cases yes. We keep a compatibility matrix for forks, attachments and battery specs from those brands. Give us your existing truck model and attachment part number, and we confirm fit within 24 hours before you order.
What is the MOQ, and can you do OEM/ODM?
MOQ is 1 unit on standard models. For OEM/ODM we work from a written customization form covering capacity, lift height, battery type and branding. Sample build takes about 45 days.
Lead-acid or lithium — what runtime should I expect?
Under standard duty, lead-acid gives about 8 hours continuous and lithium about 6 hours. Both are swap-ready. Fast-charge and opportunity-charge configurations are documented with charging curves in the datasheet, so you can match it to your shift pattern.
How does after-sales work if we are overseas?
Spare parts are stocked in Europe and Southeast Asia. The LCD shows fault codes the operator can read out to us, and our remote diagnostic response is 48 hours. Local service partners cover 12 countries; the spare parts list and maintenance schedule come with the truck.
What documents come with the machine for customs and acceptance?
Certificate (ATEX/IECEx/CNEx), test report, packing list and a multilingual operation manual in EN/ES/FR/RU. CAD drawings and 3D models are available on request for your acceptance file.
Next Step

Send Your Zone Classification — Price and Lead Time in 24 Hours

The more detail you send, the more useful the reply.

Send Inquiry Back to Forklift
GUARANTEED RESPONSE
Reply Within 24 Hours
  • Compatibility check against your machine model
  • Unit price + MOQ + stock status
  • Lead time & worldwide shipping options
  • Datasheet, drawing & certificate package
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